Best Material Handling Systems For A Smooth Conveyor Transfer

Conveyor transition systems

The need to safely and efficiently move products along a conveyor line spans countless industries. And while most conveyors contain the same essential components, a vital part of any system’s success and, ironically one of the most overlooked, is the transfer conveyor.

Span Tech’s conveyor transfer systems were designed to effortlessly connect your new or existing conveyor systems. The conveyor transition section on a line will enable products to efficiently and reliably make a smooth transfer at various speeds and in multiple directions without disruption. The following are some of Span Tech’s top material handling systems and solutions for a smooth conveyor transfer.

Gravity Transfer

When your application doesn’t require a powered transfer, the non-powered Gravity Transfer Rollers provide an ideal method for quickly moving materials. The rollers’ small nose bar allows even the smallest of products to be transferred safely and efficiently. And the innovative design makes maintenance and cleaning incredibly simple. Gravity Transfers from Span Tech are entirely customizable, and dead plate transfers are also available and can be fitted to your system.

MicroSpan Transfer

A compact, durable transition solution, the MicroSpan Transfer makes end-to-end product movement easier than ever before. This conveyor transfer can be operated by an employee from the main conveyor shaft or can be independently powered by its own gear motors.

Wire Mesh Transfer

Wire Mesh Belt Conveyors are the perfect solution for avoiding sticky situations. This transferring conveyor shares many features with that of the MicroSpan Transfer, but is ideal for handling sticky or gummy products. The Wire Mesh Transfer is applicable for use near or within freezers and for various bi-directional situations.

Learn Why The Experts Choose Span Tech

Span Tech’s smooth conveyor transfer solutions are designed to seamlessly move products and food from one conveyor to the next. With our extensive experience in customizing transfer conveyor systems, each solution and component has been created to improve workflow and alleviate potential manufacturing risks and safety concerns.

For example, when Fleischer’s Bagels moved to its new 42,000-square-foot facility, they were producing over 50 bag designs and various sizes of bagels. At first, conventional bagel equipment was considered, but they soon found that for their level of high-volume production an automated approach would be needed. They turned to Span Tech. The expert team at Span Tech created a completely custom conveyor system with different types of transfers to boost productivity while reducing costs. To this day, they remain one of the most unique and efficient factories in the bagel industry due to their specialized use of different types of transfer systems.

Let Us Help With Your Conveyor Transfer System Today

If you need a specialized conveyor belt or conveyor transfer for your manufacturing or material handling facility, let Span Tech help. Browse our extensive selection of conveyor systems, components and add-ons to find the best solution for your facility’s unique needs. Have a question or need more information? Contact our customer service team today!

Top 6 Must-Have Sorting Conveyor Systems & Accumulation Solutions

Top accumulation & sorting conveyors

Sorting, merging and accumulating products is a vital part of production, packaging and distribution for many industries. From cosmetic manufacturing to food production, efficient product flow has never been more important. Span Tech’s line of sorting conveyors has been specifically designed to meet these needs. The following are some of the top sorting, merging and accumulation conveyors available from Span Tech.

1. Alleviate Accumulation Issues with the Powered Divert

The Powered Divert is a small accumulation conveyor at a 90-degree angle, suspended above a horizontal chain. Ideal for bagged and nonrigid products, the Powered Divert works by keeping the product continually moving forward, virtually alleviating any accumulation issues. This is an incredibly valuable application if you have a limited conveyor length where a standard divert rail would be too long. The Powered Divert is typically powered by a WA20 or WA30 gearmotor and is ideal for distribution.

2. Eliminate Skewing with the Transpositor

The flexible and adaptable Transpositor creates right-angle product transfers without any skewing. Using the sprocket-driven MicroSpan chain, this conveyor feature can be used to reject or divert even the most delicate of products. Built for product lanes or for patterns across the width of receiving conveyors, the Transpositor is perfect for feeding wrappers, case packers and hand-pack stations. This sorting conveyor feature is ideal for packaging, distribution, e-commerce and more.

3. Reach New Heights with the Vertical Switch

The Vertical Switch allows products to be discharged at multiple heights. Depending on your unique configuration, the system can be man-driven from the conveyor or independently powered — the choice is yours. And thanks to its compact design, the overall footprint of the sorting conveyor system is reduced, meaning less space is needed for optimal operational efficiency. The Vertical Switch is designed for manufacturing, distribution, pharmaceutical production and manufacturing, and cosmetic manufacturing and distribution.

4. Easily Move Heavy Products with Pushers and Stops

Conveyor Stops and Pushers are stations that sort products efficiently by ejecting them off the conveyor or halting them altogether. This is incredibly important when working with heavier products. The adaptable station can also be used for sorting specific product from the main conveyor flow, palletizing or utilizing a product reject system. Keep in mind that stoppers and pushers can be used in both pneumatic cylinder and electric motor applications. Pushers and Stops are ideal for packaging, manufacturing, e-commerce, and cosmetic manufacturing and distribution.

5. Auto-Sort Products with the Reliable Laner

The innovative Laner system auto-sorts products into lanes. It works by utilizing multiple rows of specially designed wheels to speed up product flow. This allows products to be efficiently sent down the line for final packaging or accelerated in different directions for additional processing. The process virtually eliminates product jamming, residue contamination and the slowing down of product movement, common issues when using traditional methods like guide rails or sheet metal dividers. The Laner works best with round, thin products.

6. Smoothly Sort and Merge with the High-Speed Switch

The High-Speed Switch allows you to split product flow efficiently while maintaining product pitch. Products are transferred along the production line by a series of carriers which are supported by guide rods. Powered by a pair of MonoSpan conveyor chains, the High-Speed Switch can split product flow evenly or can be programmed to divert a product whenever or wherever you need it. This conveyor feature is explicitly designed for rigid and/or bagged (not bulk) products. The High-Speed Switch is perfect for food and beverage production, packaging, manufacturing, distribution, pharmaceutical production and manufacturing, e-commerce, and cosmetic manufacturing and distribution.

Order Your Custom Sorting And Accumulation Conveyors Today

At Span Tech, we have a wide variety of sorting conveyor systems to suit your facility’s unique needs. To learn more about available conveyor solutions and components that will work for you, contact us today to start your free estimate.

3 Signs Your Operations Could Benefit From A Spiral Elevator Conveyor

If you find that the only place left for your business to grow is up, then a spiral elevator conveyor is just the type of conveyor you need. Moving your product up and down is just one of the things a spiral conveyor is good for, though. Here are a few signs that your operations could benefit from this multi-functional elevator.

You’re Tight On Floor Space

The first and most obvious reason you should invest in the spiral elevator conveyor is to help you save space. This specific type of conveyor is perfect for handling any product, no matter how delicate. There is no pressure applied at any point, so feel free to send even your most fragile materials up and away.

You Need A Conveyor With Many Applications

The spiral conveyor is ideal not just for elevating your products, but also cooling and curing them. If materials have a time delay before they can be moved to the next part in the process, the spiral elevator can give you that time. Many people eliminate separate coolers or dryers from their operation because of how efficient the spiral conveyor is when combined with these applications. You’ll save space, and money, in more ways than one.

You Need To Elevate Products Quickly

With speeds up to 250 fpm (76.2 mpm), the OutRunner Spiral Elevator will distribute your products efficiently without sacrificing gentleness. You also don’t have to worry about having a product range that is too broad — the design of this spiral conveyor evenly distributes the load amongst each tier, meaning you aren’t limited to which speed or incline setting you can use for each unique load.

If you’re in need of a solution to streamline your operation, you may need a spiral elevator conveyor. Start your estimate now.