OSHA Conveyor Safety Standards: A Roadmap for Ensuring Safe Practices

Guide to OSHA Safety Standards


In today’s fast-paced industrial landscape, conveyor systems stand as the backbone of numerous manufacturing and distribution operations. These systems not only enhance productivity but also bring a set of safety challenges that cannot be overlooked. Recognizing this, the Occupational Safety and Health Administration (OSHA) has laid down stringent conveyor safety standards, ensuring that the bustling heart of industry beats safely

Span Tech, a leader in innovative conveyor solutions, understands the criticality of these standards and offers a range of products designed to meet and exceed these regulations. As we delve into the OSHA conveyor safety protocols, let’s uncover how adherence to these standards is not just a regulatory requirement but a commitment to the safety and well-being of the workforce.

Understanding the Risks of Ignoring OSHA Conveyor Safety Standards: Identifying Conveyor Hazards

Before we can safeguard against risks, it is crucial to identify them. Conveyor systems, though efficient, come with their own set of hazards. These include risks like:

  • Entanglement in moving parts
  • Injuries from sharp edges
  • Accidents due to improper use or lack of emergency control

Understanding these hazards is the first step in mitigating them, and OSHA’s guidelines provide a comprehensive roadmap for this purpose.

The Importance of Safety in Industrial Settings:

In industrial settings, where the pace of work is relentless and the machinery robust, overlooking safety protocols can lead to serious injuries or even fatalities. This grim possibility highlights the paramount importance of OSHA conveyor safety standards in such environments. By implementing these standards, businesses not only comply with legal requirements but also foster a culture of safety that protects their most valuable asset – their employees.

At Span Tech, we recognize the critical nature of these risks and offer an array of standard conveyors designed with safety in mind. Our products are engineered to minimize the common hazards associated with conveyor systems, thereby aligning with OSHA’s vision of a safer workplace.

OHSA Safety Standards

OSHA Conveyor Safety Standards

Exploring OSHA Conveyor Safety 1910 Standards

OSHA has set comprehensive safety standards under the 1910 series, specifically addressing conveyor systems. These OSHA conveyor safety standards encompass a broad range of requirements, from specifying the minimum dimensions for passageways to detailed guidelines on conveyor guarding. Understanding these standards is critical for any operation utilizing conveyor systems, as it ensures both legal compliance and the safety of personnel.

Emergency Stop Requirements and Guarding

Key among the conveyor safety standards are the OSHA emergency stop requirements and conveyor guarding protocols. Emergency stops are vital for preventing accidents, allowing for immediate shutdown of the conveyor in case of an emergency. Similarly, conveyor guarding is essential to protect workers from moving parts and potential entrapment areas. These measures, when properly implemented, drastically reduce the risk of accidents and injuries.

Importance of Regular Compliance Reviews

Adhering to these standards is not a one-time task but an ongoing commitment. Regular compliance reviews are essential to ensure that conveyor systems not only meet OSHA standards at installation but continue to do so throughout their operational life. This ongoing diligence is crucial in maintaining a safe industrial environment.

Implementing OSHA Standards in the Workplace

Implementing OSHA conveyor safety standards into daily operations is a multifaceted task. It involves training personnel, regularly inspecting and maintaining equipment, and staying updated with any changes in OSHA regulations. For companies to effectively manage this, a systematic approach towards safety education and equipment handling must be established.

Strategies for Maintaining Compliance:

To maintain compliance with OSHA warehouse rules and regulations, businesses need to develop a culture of safety. This includes regular training sessions for employees, routine safety audits, and ensuring that all conveyor equipment, like those offered by Span Tech, meets the latest safety standards. By proactively addressing these areas, businesses can ensure a safer working environment and reduce the likelihood of OSHA violations.

Span Tech offers a wealth of resources and expertise to help businesses align with OSHA standards. By consulting with Span Tech, companies can gain insights into the latest safety features and innovations in conveyor technology, ensuring their systems are not only efficient but also compliant with OSHA’s stringent safety requirements. Span Tech’s commitment to safety, as showcased in our drive to promote warehouse conveyor safety standards, makes us an ideal partner in achieving a safe and compliant workplace.

Enhancing Safety with Span Tech Solutions

Span Tech’s range of conveyor solutions is meticulously designed to meet and exceed OSHA conveyor safety standards. With a focus on innovation and safety, Span Tech offers a diverse array of standard conveyors that cater to various industrial needs while ensuring compliance with the stringent OSHA regulations. This alignment with OSHA standards is not by chance but through a commitment to providing safe and efficient conveyor solutions.

Every industrial setting has its unique challenges and requirements. We understand this and offer custom solutions that address specific safety concerns. Whether it’s incorporating advanced guarding options or designing conveyors with specific height clearance for walkways, Span Tech’s ability to tailor solutions ensures that your conveyor system is as safe as it is productive.

Continuous Innovation for Safety Improvement:

At Span Tech, the journey towards safety is ongoing. The company continually innovates and updates its product line to reflect the latest safety technologies and OSHA conveyor guarding standards. This commitment to continuous improvement means that when you choose Span Tech, you’re not just getting a conveyor system; you’re getting a future-proof solution that prioritizes safety.

OSHA Requirements for Specific Conveyor Types

Different types of conveyors, from belt to roller, each have specific safety concerns. OSHA has developed detailed guidelines catering to the unique risks posed by each type. For instance, the OSHA head clearance and height clearance for walkways are critical standards to ensure safe movement around conveyor systems.

Understanding and applying these specific standards is key to ensuring the safety of all conveyor types. Span Tech’s expertise in providing tailored conveyor solutions ensures that every conveyor, regardless of its type, adheres to the highest safety standards set by OSHA. We can help you understand how to promote warehouse conveyor safety standards and rules in your business.

Frequently Asked Questions About OSHA Conveyor Safety Standards

What are the Safety Hazards of Conveyors?

Conveyor systems, while pivotal in industrial operations, present various safety hazards. The most common risks include:

  • Entanglement: Workers can get clothes, limbs, or hair caught in moving parts of the conveyor, leading to serious injuries.
  • Falls and Slips: Conveyor areas often have loose materials or spills that can cause falls or slips, especially near loading and unloading zones.
  • Impact Injuries: Items falling from conveyors or the sudden starting and stopping of conveyor belts can lead to impact injuries.
  • Electrical Hazards: Improperly installed or maintained conveyors can pose electrical risks, especially in wet or damp conditions.
  • Noise: Prolonged exposure to the noise from conveyor systems can impact hearing.

OSHA’s conveyor safety standards, such as proper guarding, emergency stop mechanisms, and safe walkway clearance, are designed to mitigate these risks.

What Are the OSHA Regulations for Conveyor Systems?

OSHA’s regulations for conveyor systems are comprehensive and are primarily aimed at ensuring worker safety. Key components of these OSHA conveyor safety standards include:

  • Emergency Stop Systems: Conveyors must have easily accessible emergency stop mechanisms to halt operations in case of danger.
  • Guarding: Moving parts such as belts and pulleys must be guarded to prevent worker contact with pinch points and rotating parts.
  • Walkway Clearance: Adequate head clearance and width must be maintained along walkways near conveyors to prevent head injuries and allow for safe passage.
  • Regular Inspections: Conveyors should be regularly inspected and maintained to ensure they are in safe working condition.
  • Training: Workers must be adequately trained on the safe operation and potential hazards associated with conveyor systems.

Let Span Tech Help You Adhere to OSHA Conveyor Safety Standards

OSHA conveyor safety standards are not just regulatory measures; they are vital protocols that ensure the safety and well-being of employees in industrial settings. Span Tech’s commitment to these standards, reflected in our innovative conveyor solutions, exemplifies our dedication to workplace safety. By adhering to these standards, companies can create a safer, more efficient, and compliant work environment.

For more information on how Span Tech can assist your business in meeting OSHA conveyor safety standards or how to promote warehouse conveyor safety standards, visit our information page or contact us today. Let Span Tech guide you in choosing the right conveyor solutions that prioritize safety, efficiency, and compliance.

What Is an Accumulation Conveyor? A Comprehensive Guide to Accumulation Conveyor Systems

What Is an Accumulation Conveyor? A Comprehensive Guide to Accumulation Conveyor Systems


Amid the bustling activity of today’s manufacturing and distribution sectors, the orchestration of product flow is a symphony of precision and efficiency, with accumulation conveyors conducting the tempo. These sophisticated accumulation conveyor systems not only move but also smartly manage the storage of products, accommodating fluctuations in the production process with ease. As we peel back the layers of these dynamic systems, one may wonder about the essence of an accumulation conveyor and its contribution to the efficiency of countless operations.

Span Tech stands at the forefront of this technology, crafting conveyor solutions that embody innovation and reliability. In this guide, we will explore the intricate mechanics, versatile applications, and the significant impact that accumulation conveyor systems have on a variety of industries, providing insights into why Span Tech’s solutions resonate with quality and expertise.

Understanding Accumulation Conveyor Systems

An accumulation conveyor is an integral part of a material handling system, designed to hold or ‘accumulate’ products in place until downstream processing is ready to continue. It acts as a buffer, maintaining a steady flow of items while preventing any damage that might occur from collision or pile-up. It’s an ingenious answer to managing pauses in workflows without stopping the entire production line, allowing for a controlled release of products.

Types of Accumulation Conveyors

Accumulation conveyors come in various forms, each tailored to suit different operational demands:

  • Zero Pressure Accumulation Conveyors: These conveyors ensure that products do not touch each other while they accumulate by using electronic sensors and zones. Ideal for handling fragile goods, they prevent damage by controlling the pressure exerted on the items.
  • Minimum Pressure Accumulation Conveyors: Slightly touching, the products on these conveyors accumulate with minimal contact, thanks to the careful regulation of the drive pressure. It’s a balance between the gentle handling of items and the need for a continuous flow.
  • Contact Accumulation Conveyors: As the name suggests, these allow products to make contact in accumulation areas but with controlled pressure. They are typically used when product damage is not a concern and where simplicity and cost-effectiveness are prioritized.

Each type has its own niche, addressing specific challenges of product flow and accumulation in diverse environments. Span Tech’s accumulation conveyors are designed to integrate seamlessly with your existing systems, ensuring that whatever the type, products are handled with the care and precision that your operation requires.

Accumulation Zone

How Does An Accumulation Conveyor Work?

The inner workings of an accumulation conveyor system are a marvel of engineering. At its core, the system consists of a series of zones. Each zone is powered independently and can be activated or deactivated based on the conveyor’s need to accumulate products or allow them to pass through. When a zone becomes full, the conveyor halts the movement of products into that zone, thus preventing a backlog. Once the downstream process is ready, the zone is reactivated, and products continue on their journey. This methodical approach to product handling ensures a smooth operation, keeping the workflow balanced and efficient.

Span Tech’s accumulation conveyors refine this process further with state-of-the-art sensors and controls, enabling precise handling and movement of products with minimal supervision.

Accumulation Zones Explained

Accumulation zones are pivotal to the functionality of these conveyors. Each zone acts as a designated space where products can dwell temporarily. The length and number of these zones can vary, depending on the product size and the required accumulation capacity. Span Tech designs these zones with customization in mind, allowing for adjustments that align with your specific product dimensions and throughput requirements.

A critical aspect of these zones is the accumulation logic — the set of rules that determines when products should move or stay. The logic is programmed to suit the production needs, whether it’s to prevent products from touching or to allow a slight buffer. The intricacy of this system is what makes accumulation conveyors an accumulation marvel, effortlessly balancing product flow and storage.

The Role of Accumulation Conveyor Systems in Industries

Accumulation conveyor systems are not confined to a single industry but are instead a versatile asset across numerous sectors. Here are just a few of the applications of accumulation conveyor systems:

  • In the food and beverage industry, these conveyors handle anything from packaged goods to raw food items, where maintaining product integrity is crucial.
  • The pharmaceutical sector benefits from the delicate touch of zero-pressure accumulation conveyors, ensuring that sensitive products are not compromised.
  • In warehousing and distribution, accumulation conveyors manage a wide variety of goods, adapting to different weights and sizes, and facilitating sorting and packaging processes.
  • Automotive manufacturers utilize these systems for parts assembly lines, where timed and precise movement of components is essential.

Span Tech’s conveyors are designed with these diverse applications in mind, ensuring that no matter the industry, there is an accumulation solution that can be tailored to meet the needs.

Accumulation Zone

Benefits of Using Accumulation Conveyors

The strategic integration of accumulation conveyor systems into your production line can yield numerous benefits that directly contribute to operational success and efficiency.

Streamlined Operations

Accumulation conveyors can create a more streamlined process, reducing bottlenecks and allowing for a continuous flow of products. This is crucial in preventing the domino effect that can occur when one section of the production line slows down or stops, ensuring that other parts can continue to operate without interruption. Span Tech’s accumulation conveyors are adept at creating a seamless operational flow that is both resilient and adaptable to the changing demands of production schedules.

Increased Efficiency and Productivity

By precisely managing the flow of goods, accumulation conveyor systems can significantly increase the efficiency and productivity of a production line. This is achieved by minimizing downtime and enhancing the synchronization between different stages of the manufacturing process. Span Tech’s conveyor solutions are engineered to maximize these efficiencies, providing businesses with the means to scale operations and increase throughput without compromising quality or performance.

Enhanced Product Handling

Sensitive or fragile products require careful handling to prevent damage and waste, and accumulation conveyors provide this gentle touch. By allowing for the controlled movement and accumulation of products, these systems minimize the potential for collisions and ensure that items remain in pristine condition throughout the production cycle. Span Tech’s conveyors are particularly noted for their gentle handling, ensuring that products remain unscathed and consumer satisfaction is maintained.

Accumulation Zone

Accumulation Conveyor Systems from Span Tech

When choosing an accumulation conveyor system, selecting a provider with a robust track record of innovative and reliable solutions is essential. Span Tech has earned a reputation as a leader in the field, offering a suite of benefits with our conveyor solutions.

Span Tech’s Unique Conveyor Solutions

Span Tech offers a wide range of accumulation conveyors designed with precision, incorporating advanced technologies that provide smooth and efficient product transfers. With a focus on durability, Span Tech’s sorting conveyor systems are built to withstand the rigors of continuous industrial use, ensuring long-term reliability.

Customization and Flexibility

One size does not fit all when it comes to accumulation conveyors. Span Tech recognizes this and specializes in custom-designed conveyor systems that are tailored to meet the unique needs of each client. Whether you need a system that integrates with an existing production line or a completely new setup, we can provide a bespoke solution that fits seamlessly with your operations.

Support and Maintenance

A conveyor system is a significant investment, and Span Tech is dedicated to ensuring that this investment is protected. With a comprehensive support and maintenance program, clients can expect prompt assistance and service to maintain the optimal performance of their accumulation conveyors. Our commitment to customer service ensures that any issues are resolved quickly and efficiently, minimizing any potential downtime.

Span Tech’s accumulation conveyors deliver tangible benefits, making them an asset for any industry looking to enhance their production processes. The attention to detail and commitment to quality support positions Span Tech as a preferred partner for businesses aiming to optimize their operational flow with advanced conveyor solutions.

Conveyor Accumulation

Frequently Asked Questions About Accumulation Conveyor Systems

What Are the Different Types of Conveyor Rollers?

Conveyor rollers come in several types, each designed for specific applications and load requirements:

  • Gravity Rollers:These rely on gravity to move products and are typically used in manual loading or unloading scenarios.
  • Driven Rollers: Part of a powered roller system, these are connected to a motor via chains or belts and actively move the product along the conveyor.
  • Accumulation Rollers: Designed to allow products to accumulate along the conveyor while the belt continues to move, often featuring a clutch-like mechanism.
  • Impact Rollers: Positioned at conveyor loading points, impact rollers are designed to absorb the shock of heavy materials falling onto the belt.
  • Tapered Rollers: Commonly used on curves in conveyor systems, tapered rollers facilitate smooth product transfer through turns.
  • Grooved Rollers: These can be used with round belts or ropes to move products and are often seen in sorting or diverging systems.

How Do Accumulation Conveyor Systems Improve Productivity?

Accumulation conveyor systems improve productivity by:

  • Reducing Downtime: They allow the conveyor to continue running even when downstream processes need to pause, preventing stoppages that can lead to bottlenecks.
  • Enhancing Flow Control: They enable the smooth regulation of product flow, ensuring a consistent supply of goods to each stage of the production or packaging process.
  • Minimizing Product Damage: By allowing products to accumulate without pressure or contact, they reduce the risk of damage to fragile items, maintaining product integrity.
  • Improving Synchronization: They facilitate the synchronization between different sections of the production line, making it easier to manage timing and handling of products.

Increase Productivity With Span Tech Accumulation Conveyor Systems

Are you ready to revolutionize your production line with unmatched efficiency and precision? Span Tech’s accumulation conveyor systems are the key to unlocking seamless operation and scalability in your business. Don’t let bottlenecks and inefficiencies hold you back. Contact Span Tech today to find out how our innovative accumulation conveyor systems can elevate your operations to the next level. Experience the Span Tech difference and ensure that your products move smarter, not harder.

5 Conveyor Transfer Methods: How to Transfer Products with Seamless Precision

5 Conveyor Transfer Methods: How to Transfer Products with Seamless Precision


In today’s fast-paced, highly automated industrial landscape, the significance of effective product transfer cannot be overstated. These transfers meld technological accuracy with operational effectiveness to facilitate smooth and reliable supply chains. Conveyor systems serve as the backbone of this critical operation. Engineered to accommodate a wide array of conveyor transfer methods, these systems are adaptable to various industry-specific demands.

From the delicate handling of pharmaceuticals to the heavy lifting required in construction materials, conveyor systems are an essential tool to transfer products. That’s why the global conveyor system is expected to grow from $5.6 billion in 2022 to $7.76 billion by 2029.

This article will explore the diverse techniques that make transfer conveyor systems versatile and efficient. We’ll also discuss why Span Tech is your go-to solution for custom conveyor needs, offering specialized solutions that set industry standards.

Importance of Precise Product Transfers

Precise product transfers are exactly what the term suggests: the accurate, reliable movement of goods from one point to another within a manufacturing or distribution setup. This involves minimizing product damage, reducing downtimes, and ensuring a streamlined operational flow. But why is precision when transferring products so crucial?


Imprecise transfers can lead to product losses due to damage or inefficiencies that slow down the production line. Both scenarios contribute to increased operational costs, which can impact the profitability of the business.

Quality Assurance

In industries such as food processing or pharmaceuticals, the cost of imprecise transfers isn’t just monetary; it can also compromise the quality and safety of products. Precise conveyor to conveyor transfer of products helps maintain the integrity of goods, ensuring they meet quality and safety standards.


As a business grows, its supply chain complexities often grow exponentially. Precise transfer systems are scalable, making it easier to adapt to increased production demands without a significant revamp of the existing setup.

Operational Efficiency

A reliable conveyor transfer system minimizes downtime, enhancing operational efficiency. This ensures that the production schedules are met and customer commitments are honored, thus maintaining a business’s reputation for reliability and service.


Various industries have strict regulations governing the transport and handling of goods. Precise transfer methods are designed to meet or exceed these standards, helping businesses stay compliant and avoid costly legal issues.

Types of Industries that Require Conveyor Transfer Systems

Conveyor systems are not a one-size-fits-all solution; they are a versatile tool applicable across a broad spectrum of industries. Here are some key sectors where conveyor transfer products play a pivotal role:

Food and Beverage

In this sector, conveyor systems are employed to move raw ingredients, finished products, and everything in between. Hygiene and speed are of the essence for food and beverage production, and Span Tech’s solutions are engineered to meet these specific needs.


Precise and gentle handling is critical in the pharmaceutical industry to ensure the integrity of medicines and other products. Transfer conveyor systems are often designed with this level of care and precision in mind.


Speed and durability are the name of the game in automotive manufacturing. Conveyor systems are used to move parts swiftly and efficiently through assembly lines, aiding in quick production cycles.

Retail and E-commerce

From warehouses to sorting facilities, conveyor transfer systems are crucial in managing the high volume of goods that need to be sorted, packed, and shipped for retail and e-commerce facilities.

Mining and Construction

The heavy-duty requirements of these sectors call for robust conveyor systems capable of handling bulk materials like ore and construction supplies without the risk of breakdowns.

Transfer Products

5 Common Conveyor Transfer Methods

Navigating the myriad options for conveyor transfer can seem daunting, but understanding the different methods available can make all the difference in optimizing your operations. Various methods are suited for distinct types of goods, production speeds, and specific industry needs. Let’s take a look at five key conveyor transfer methods, each with its own set of advantages and applications.

90-Degree Transfer

This method allows for a smooth transition of products at right angles. Often used in sorting and distribution centers, this conveyor transfer method is essential for directing goods to different routes or machines.

Side-to-Side Transfer

Best suited for merging two parallel lines or for shifting products to an adjacent conveyor belt, the side-to-side transfer is commonly seen in packaging and assembly operations.

Dead Plates

A dead plate involves a smooth, flat surface placed between two conveyor belts to facilitate the transition of products. Although simpler in design, it is highly effective for specific applications like bottle filling or sorting.

Retractable Tail

Retractable tails are specially designed conveyor segments that can be withdrawn to allow products to pass onto another conveyor line. This is especially useful in multi-line setups where goods may need to switch lanes.

End-to-End Transfer

The simplest of all methods, end-to-end transfers involve moving products from one conveyor belt to another in a straight line. This method is versatile and can be used in various industries.

Trust Span Tech to Improve Your Conveyor Transfer Capabilities

If you’re on the hunt for a conveyor system that offers seamless precision, durability, and a high level of customization, look no further. Span Tech has a range of solutions that are engineered to meet your specific conveyor transfer needs. Don’t settle for a one-size-fits-all solution when you can have a system tailor-made for your operation. Discover how we can help you optimize your production line; let’s move your business forward, together.

What Is a Cleated Conveyor? The Benefits and Applications of Cleated Conveyor Belts

Cleated Conveyor


Conveyor belts are an essential component of many manufacturing processes, and they come in various shapes and sizes to meet different needs. One type of conveyor that has gained popularity in recent years is the cleated conveyor. In this article, we will discuss what a cleated conveyor belt is, including its advantages and its applications.

What Is a Cleated Conveyor Belt?

A cleated conveyor belt is a type of conveyor that has raised sections, called cleats, along the length of the belt. These conveyor cleats help to keep materials in place as they are transported up an incline or through a curve. Conveyor belts with cleats are typically made of PVC or rubber and come in various sizes, depending on the application. A cleated conveyor can be used to transport materials across horizontal planes, inclines or declines. Mini cleats provide traction to large objects, while taller cleats are often used to facilitate the transport of loose substances.

What Are the Advantages of Cleated Belt Conveyors?

Cleated belt conveyors offer several advantages over traditional flat belt conveyors. The following are some of the key benefits of using a cleated conveyor:

1. Ability to Transport Materials on Inclines or Through Curves

One of the primary advantages of cleated belt conveyors is their ability to transport materials up an incline or through a curve. The cleats allow for movement that is not possible with traditional flat belt conveyors, which can only be used to transport materials on a horizontal plane.

2. Increased Safety

Cleated belt conveyors are safer to use than traditional flat belt conveyors because the cleats prevent materials from slipping or falling off the belt. This reduces the risk of accidents and injuries in the workplace, making cleated conveyors a safer option for transporting materials in manufacturing processes.

3. Customizable Design

When designing cleated conveyors, factors such as the spacing and height of the cleats, belt width and material can all be customized to meet your needs. This allows for greater flexibility and adaptability in manufacturing processes.

4. Improved Efficiency

Cleated belt conveyors can improve efficiency in manufacturing processes by reducing the amount of manual labor required to transport materials. This can save time and labor costs, leading to improved overall efficiency in the manufacturing process.

5. Durability

Durable materials, such as PVC or rubber, are used to create cleated conveyor belts. These materials can withstand the rigors of industrial use, making them a reliable option for transporting materials in manufacturing processes while reducing the risk of downtime and maintenance costs.

Cleated Conveyor

What Are the Applications of a Cleated Conveyor?

Cleated conveyors are used in a wide range of industries because of all the benefits they offer. The following are some of the common applications of cleated belt conveyors:

Food Processing

Cleated belt conveyors are commonly used in the food processing industry to transport raw materials, ingredients and finished products. The conveyor cleats help to keep the materials in place as they are transported, preventing spills and ensuring the integrity of the food products.


The ability to transport materials up an incline or through a curve makes cleated belt conveyors ideal for use in agricultural applications, where materials such as crops or seeds often need to be transported over uneven terrain.


Packaging applications often require materials to be transported to different levels or around corners, making cleated belt conveyors ideal.


Cleated belt conveyors are used in recycling applications to transport materials such as glass, paper and plastic. The cleats on the conveyor ensure that the materials are properly sorted and recycled.


Another industry that can benefit from cleated belt conveyors is the mining industry. Materials such as coal, ore and minerals need to be transported through narrow spaces and up inclines, requiring the use of conveyor belts with cleats.


The automotive industry uses cleated belt conveyors to transport parts and components between manufacturing processes. The customizable design of cleated belt conveyors allows them to be tailored to specific automotive applications.

Let Span Tech Show You How Cleated Conveyors Can Help

Span Tech understands the benefits and applications of cleated conveyors. Whether you choose our MultiSpan chain conveyor or our Closed Top chain conveyor, you can count on our cleated conveyors. If you are interested in incorporating cleated conveyor belts into your manufacturing process, contact us today to discuss your specific needs and requirements.

Guide to E-Commerce Warehouse and Distribution Center Automation and Conveyor Solutions

E-Commerce Warehouse and Distribution Center Automation and Conveyors


With the continued growth of online shopping, spurred in part by the pandemic, e-commerce automation solutions are more important than ever. In 2022, e-commerce sales in the US topped $1 trillion for the first time, a 7.7% increase from the previous year. An e-commerce conveyor is critical to the efficiency and cost-effectiveness of an e-commerce warehouse.

Conveyor systems are already used widely throughout e-commerce operations, optimizing processes in order to achieve a wide range of benefits for your business as a whole, as well as the consumers you serve.

In this article, we will explore the benefits of e-commerce conveyors and other e-commerce automation solutions.

What Is an E-Commerce Conveyor?

An e-commerce conveyor is a type of conveyor system specifically designed for use in e-commerce distribution centers, warehouses, fulfillment centers and other facilities.

E-commerce conveyors are designed to handle a wide variety of products, including small packages, large boxes and irregularly shaped items. They can be used for a range of tasks, including order picking, sorting, packing and shipping.

Some of the key features of e-commerce conveyors include:

  • High-speed operation
  • Modularity
  • Scalability
  • Flexibility

They can be configured to fit the specific needs of the facility, and they can be easily modified or expanded as the business grows or changes.

E-commerce conveyors play a critical role in the efficient and effective operation of e-commerce facilities, helping businesses meet the demands of their customers and stay competitive in the market.

Why Is a Conveyor System Necessary for E-Commerce?

In the fast-paced world of e-commerce, order fulfillment and delivery speed are critical factors in customer satisfaction. To keep up with the demand for faster and more efficient order processing, companies must optimize their e-commerce warehouse and distribution center operations. One essential element in achieving this goal is the use of conveyor systems.

Conveyor systems offer a highly automated and efficient means of transporting products throughout an e-commerce fulfillment warehouse. They can handle a wide range of products, from small items to large and bulky items, and can transport them quickly and safely from one area to another. With the use of conveyor systems, e-commerce companies can significantly reduce the time and labor required to move products from one location to another.

In addition, conveyor systems allow for greater control and visibility over product flow, enabling companies to track inventory and order status more accurately. This can help to reduce errors, minimize order fulfillment times and improve customer satisfaction.

What Are the Benefits of an E-Commerce Conveyor System?

A conveyor system is essential for e-commerce facilities for several reasons:

  • Improved Efficiency: An e-commerce conveyor system can significantly increase the speed and efficiency of order fulfillment processes. With a conveyor system, items can be transported quickly and accurately from one location to another, reducing the time required for order processing and shipment.
  • Increased Productivity: Automated conveyor systems can handle large volumes of products, which helps to increase productivity and throughput. E-commerce automation workers can focus on tasks such as picking and packing rather than moving products from one location to another.
  • Better Accuracy: A conveyor system can help improve order accuracy by reducing the likelihood of errors that can occur when products are manually transported. With an automated conveyor system, products are transported with precision, reducing the chances of misplaced or damaged items.
  • Flexibility: E-commerce conveyor systems can be customized to fit the specific needs of the facility. This means that the system can be adapted to handle different types of products and accommodate changes in the business’s needs.
  • Reduced Costs: By reducing the amount of manual labor required for order fulfillment, a conveyor system can help businesses save on labor costs. Additionally, by improving efficiency and throughput, businesses can fulfill more orders and generate more revenue.

eCommerce Warehouse Conveyor

What Types of Conveyors Are Most Suitable for E-Commerce?

E-commerce involves handling many different types of products. Therefore, choosing the right type of conveyor for e-commerce can be a challenging task. Here are some types of conveyors that are most suitable for an e-commerce warehouse or distribution center:

  • Belt Conveyors: Belt conveyors are commonly used in e-commerce because they are versatile and can handle a wide range of products. They are ideal for transporting packages, boxes and other items.
  • High Speed Switch Conveyors: High speed switch conveyors are essential for e-commerce facilities that demand rapid and accurate diversion of products between conveyor lines. These conveyors excel in optimizing material handling operations, facilitating seamless sorting and distribution of items.
  • Sortation Conveyors: Sortation conveyors are designed to sort products based on their size, shape and weight. They are the perfect solution for e-commerce distribution centers or warehouse that require high-speed sorting and distribution of products.
  • Vertical Conveyors: Vertical conveyors are suitable for transporting products vertically between different levels of an e-commerce distribution center or warehouse. They are the perfect conveyor for multi-level order picking and storage.
  • Automated Guided Vehicles (AGVs): AGVs are ideal for e-commerce applications that require flexible and autonomous material handling. They can transport a wide range of products, including small and large items, within an e-commerce warehouse or distribution center.

What Types of Sortation Equipment Are Best for E-Commerce Conveyors?

Sortation equipment is an essential component of conveyor systems in an e-commerce operation. Conveyor sorter systems allow for the rapid and accurate sorting of products, ensuring that orders are fulfilled quickly and efficiently.

Here are some types of sortation equipment that are best suited for e-commerce conveyors:

  • Shoe Sorters: Shoe sorters are ideal for e-commerce operations that handle a high volume of small to medium-sized products. Using a series of shoes or diverters, they sort products into different chutes or bins based on predetermined criteria such as size, shape and weight.
  • Cross Belt Sorters: Cross belt sorters work best for e-commerce operations that handle larger and heavier products. They use a series of cross belts to transport products to the appropriate destination chute or bin based on barcode scanning or other criteria.
  • Tilt Tray Sorters: Tilt tray sorters are versatile and can handle a wide range of products in various sizes. Trays tilt to direct products to the appropriate chute or bin based on predetermined criteria.
  • Pusher Sorters: Pusher sorters are suitable for e-commerce operations that handle a high volume of lightweight products. They use a series of pushers to direct products to the appropriate chute or bin based on predetermined criteria.
  • Spiral Sorters: Spiral sorters are ideal for e-commerce operations that require a compact sorting solution. Spiral conveyors transport products to different levels and chutes based on the criteria you set.

Trust Span Tech for Your E-Commerce Automation Solutions

For e-commerce systems and conveyors that will boost your e-commerce warehouse operations, look no further than Span Tech. We have experienced teams that understand the fast-paced e-commerce market better than any other conveyor manufacturer and supplier. Our experience allows us to provide the equipment you need to ensure safe, accurate and timely e-commerce fulfillment.

Contact us to discuss your e-commerce automation needs and discover how we can help your business grow.

Wedge Conveyors 101

Wedge Conveyors 101


In any warehouse or production facility, finding enough space for your conveyor systems can be a challenge. Wedge conveyors are flexible options that elevate your production flow, allowing you to reclaim valuable floor space in your facility.

In this article, we will explore wedge conveyor systems, including their benefits and possible applications.

What Is a Wedge Conveyor?

A wedge conveyor, also known as an elevator conveyor, is a specialized material handling system designed to move products between the production floor and other levels of your facility. They are most often found in distribution centers and warehouses and can be easily integrated with existing material handling systems because of their flexibility and ability to handle high-capacity projects. Wedge conveyors provide smooth, continuous transport of packages and products throughout your facility, making them an essential component in many material handling operations.

Benefits of Wedge Conveyors

Manufacturers can face many challenges, including the logistics of moving products around their facility. Vertical conveyors, including wedge conveyors, are a valuable tool in facilities where multiple elevations are used in production processes.

Wedge conveyors offer many benefits, including:

  • Easy to construct
  • Lightweight
  • Rapid transfer rate
  • Made from durable stainless steel or aluminum
  • Multiple configuration options
  • Meet strict hygiene standards for packaging lines

Wedge Conveyors

How Does a Wedge Conveyor Work?

Span Tech’s Wedge Conveyors are designed to provide vertical movement in a durable, compact and all-mechanical design. Products are fed from a horizontal conveyor belt onto the wedge conveyor with about one product length between them, allowing enough space for products to negotiate the curves. As an item reaches the wedge conveyor, two parallel conveyors use urethane gripper chains to wedge the sides of the product from either side. This action lifts or lowers it from the horizontal conveyor onto a receiving conveyor.

Our wedge conveyors with pressure relief can be operated at variable speed ranges and are available in a variety of chain types and widths to accommodate different sizes and shapes of products. There are no computers or logic/software components needed because the almost-silent vertical conveyor system is designed with all-mechanical movement, gripping products on their sides and sending them on their way. Depending on your facility’s needs, you can choose from the standard “positionable” or fully-adjustable wedge conveyor.

Applications for Wedge Conveyors

Because of their flexibility, wedge conveyors are perfect for use in a variety of applications including:

  1. Packaging
  2. Manufacturing
  3. Food & Beverage

Wedge conveyor systems are frequently used over walkways, under other conveyor lines, or to quickly change the orientation of a product or container (flip it over or face the opposing direction).

Trust Span Tech for All Your Wedge Conveyor Solutions

If you’re looking for a reliable solution to your warehouse space issues, count on Span Tech’s wedge conveyors. We have 45 years of experience helping businesses like yours find solutions to their conveyor belt problems. Our experienced team is available to help answer any questions you have and direct you toward the right solutions. Contact us today to find out more.

Guide to Metal Detection and How to Create a Metal-Free Zone

Conveyor Safety Standards


Product safety is a top priority in manufacturing, especially when it comes to food and pharmaceutical products. The right conveyor belt metal detector can give you the peace of mind that your line is safe and free from metal contamination.

In this article, we will look at the basics of metal detection on your conveyor line and how you can create a metal-free zone in your facility.

What Is Metal Contamination?

Metal contamination occurs when any pieces of metal make their way into a product during the manufacturing process. A conveyor metal detector is designed to alert you to any possible metal contaminants that make their way into your product.

There are three primary types of metallic contaminants:

  • Ferrous metals are easily detected, as they are both magnetic and conductive.
  • Non-ferrous metals are non-magnetic, but they are good conductors, so it is relatively easy to detect them.
  • Stainless steel is, for most grades, both non-magnetic and a poor conductor, making it difficult to detect.

Metal Detector Conveyors

What Is a Metal-Free Zone?

A metal-free zone is an area near the metal detector in your conveyor system where no metal is allowed. Metal detectors are constructed with high-frequency magnetic fields built into the device’s metal casing. In spite of this careful construction, it is still possible for the magnetic field to leak out of the detector’s aperture. Because of this, a metal-free zone must be created in the area surrounding the aperture.

If metal is placed too near the metal detector in the metal-free zone, the detector’s signal may spike, causing a false positive and unnecessarily disrupting your production.

How Can You Create a Metal-Free Zone in Your Facility?

To create a metal-free zone, you will need to do some calculations based on the type of metal being used and the aperture size of your conveyor belt metal detector. If the metal is non-moving, it should be at least 1.5 times the aperture height away from the opening; moving metal should be at least 2 times the height away from the opening.

What Should You Consider When Choosing Metal Detection Conveyor Products?

When you are choosing a metal detector for your conveyor system and establishing a metal-free zone, you want equipment that can do the job quickly, spot contamination in your system and provide options for product disposal. The three factors to consider are:

1. Aperture Size

Most apertures are 8 inches high by 14 inches wide, but customization is possible if necessary to meet your product specifications.

2. Sanitation

If sanitation measures are included in the conveyors, your employees will be able to quickly and easily clean the conveyor surfaces, observe products flagged as containing metal and remove them so your line can continue operating.

3. Reject Mechanisms

If metal is detected, reject mechanisms are necessary to prevent further contamination and quickly remove the product.

The three types of reject mechanisms available include:

  1. Push-on detect. When a metal detector flags a product, a pusher mechanism mounted to the side of the conveyor removes the product from the line for disposal.
  2. Air blast. A blast of air is used to remove rejected products from the line.
  3. Diverter arms. An arm swings across the conveyor belt to remove rejected products from the line.

Trust Span Tech for Your Conveyor Belt Metal Detector Needs

Now that you have learned about metal detection and creating a metal-free zone, let Span Tech help your business keep its products and employees safe. If you have questions about our conveyor belt metal detectors, please contact us today and our team will be happy to assist.

How to Promote Warehouse Conveyor Safety Standards

Conveyor Safety Standards


Every year, an estimated 9,000 workers are injured in conveyor belt accidents, according to the U.S. Bureau of Labor Services. Many of these accidents could be avoided if businesses and workers all followed basic conveyor safety standards. However, even if a facility has safety rules and guidelines in place, it doesn’t mean every worker will follow them.

What can be done to help promote safety standards and warehouse safety rules? In this article, we will take a look at warehouse safety and the eight steps you can take to help promote conveyor safety standards in your facility.

What Is Warehouse Safety?

Warehouse safety rules are the guidelines and best practices that help ensure a safe environment for workers and reinforce safe behavior. The health and safety of your employees must be a high priority for your business.

Warehouse Safety Rules

8 Ways to Promote Conveyor Safety Standards in Your Warehouse

Your company likely has conveyor safety standards in place, but are you doing everything you can to make sure that your managers and employees know and follow those standards?

Below, we are highlighting eight simple steps your company can take to help promote warehouse conveyor safety standards in your facility.

1. Train Employees on Conveyor Safety Standards

Conveyor safety training is one of the easiest and best ways to promote warehouse rules and standards. Any employees who work around or on the conveyor system must be trained in conveyor safety rules and procedures. Topics covered during training should include the following:

  • How to safely operate the conveyor system
  • What to do in the event of an emergency
  • What to wear (and not wear) when working on a conveyor

2. Install Safety Signs and Warnings Throughout Your Facility

All potential hazards must be clearly marked with warnings and signs placed in locations where they can easily be seen. Also, all warehouse safety rules and procedures should be included on signs to remind your employees of the best ways to reduce accidents and avoid injuries.

3. Regularly Inspect and Maintain Your Conveyor Systems and Facility

Regular safety inspections of your conveyor system, conducted by a qualified technician, are important to maintain conveyor safety standards and keep all your warehouse employees safe. All belts, motors, pulleys and other moving components of your conveyor system should be inspected. Any damaged parts must be fixed or replaced as quickly as possible.

Regular cleaning of your conveyor system is also important, as it removes dirt and debris that can affect performance and create a safety hazard.

4. Keep Your Facility Clean and Organized

Allowing your warehouse to become cluttered and messy creates a safety issue, especially if there is clutter or mess near any moving conveyor systems. Managing inventory and ensuring walkways and exit routes are clear of clutter and mess will go a long way toward promoting warehouse safety.

5. Encourage Employees to Report Potential Hazards

Your employees should be told to report all potential safety hazards they see or become aware of, so the issues can be fixed before someone gets hurt.

6. Form A Safety Committee

Pull members from various departments to work together to brainstorm ideas for making your warehouse a safer place and to promote safety measures among the other employees.

7. Keep Records

Every warehouse and conveyor system should undergo regular inspections and maintenance. Records tracking those actions must be kept to ensure conveyor safety standards are being met.

8. Choose the Right Conveyor Systems for Your Facility

The conveyor you choose for your warehouse must be appropriate for the type of work you will be doing and the materials you’ll be moving on the conveyor system. You must also account for the size and layout of your facility to make sure the conveyor system fits safely and allows workers to move around.

Depending on the size and layout of your facility, you may need standard conveyors, a curve conveyor or a straight conveyor to safely move materials around your facility.

Trust Span Tech For All Your Conveyor Needs

Now that you know about warehouse conveyor safety standards, you may be ready to add a conveyor line. If you have questions or want to find out more about conveyor systems and how to use them safely, Span Tech can help. Contact us today and find out how.

Advantages of Robotics Integration in Manufacturing

Advantages of Robotics Integration in Manufacturing


The robotics automation industry is booming across many sectors. This is especially true in manufacturing, which already surpasses the automotive industry as the largest user of industrial robots.

According to Fortune Business Insights, robotics integration in manufacturing is growing rapidly, with its strongest year ever in 2021 and more growth ahead. The global industrial robots market is forecasted to expand from $16.78 billion in 2022 to $35.68 billion by 2029.

The growth of robotics in the manufacturing industry has been spurred by two main factors: technological advancements and lower cost. Although robots have been used in high-volume manufacturing environments for some time, smaller manufacturers now have more opportunities to consider robotics as an option.

There are many applications for automated integration in manufacturing. As with any technology, it’s important for businesses to evaluate their unique applications and the pros and cons of integrating robotics into that process. This article will go over the many advantages (and a few disadvantages) of integrating robotics in manufacturing.

Advantages of Robots in Manufacturing

There are many advantages of robotics integration in the manufacturing industry. Five main advantages of robotics are:

1. Improved Quality, Productivity and Efficiency

Utilizing production robotics increases the speed of manufacturing by operating 24/7. Because robots don’t need breaks or shift changes, there is less downtime, which improves productivity and efficiency. Also, because robots can be programmed to manufacture a product the exact same way every time, manufacturers will enjoy the benefits of higher-quality products coming off their conveyor lines.

2. Increased Flexibility

It’s important for manufacturers in today’s business environment to be flexible. With constant changes in designs, materials and processes, human laborers can require regular retraining, which costs time and money. Manufacturing with robotics allows for quick changes through simple reprogramming.

3. More Consistency

Robotics integration provides more precise and reliable production at a higher level of quality. There is no worry about human error causing mistakes or issues in production.

4. Better Safety

Programming robots to perform simple, repetitive tasks reduces the risk of injury for workers. Also, production can be overseen online from a remote location.

5. Improved ROI

The increased productivity and efficiency allows businesses to see an increase in revenue and improved return on investment. Robotics in factories also frees up workers to use their skills in more challenging tasks that cannot be automated.

Advantages of Robotic Integration in Manufacturing

Disadvantages of Robots in Manufacturing

Although there are many reasons to add robotics to your factory, there are a few disadvantages to consider before you jump in.

1. High Initial Investment

Although prices have gone down, robots still require a large investment upfront. Carefully research exactly how much it will cost your business for robotics integration and analyze if the total cost is worth it.

2. Limited Expertise

Besides investing in robots, you also need skilled workers to operate, program and maintain them. That means either hiring personnel or training existing workers to handle the required tasks.

3. Technology Limitations

Although robots can handle many tasks, there are still some production processes that require more complex programming than is currently available.

Let Span Tech Help You Find a Robotics Integration Solution for Your Business

Now that you know more about the pros and cons of robots in manufacturing, you can make an informed decision on if you want to use them for your business. If you have questions or want to find out more about robotics integration, Span Tech can help. Contact us today and find out how.

5 Benefits of Conveyor Rail Guides

Conveyor Rail Guides


Whether your business is packaging, pharmaceuticals or e-commerce, you likely rely on conveyor belts to move products throughout your facility. Conveyor rail guides are an opportunity to streamline production and increase efficiency.

As products and materials travel along your company’s conveyor system, conveyor guide rails make sure your products are directed to their proper destination. The conveyor belt guides are placed at specific locations along your conveyor belts inside holders and supported by clamping heads. Spacers under the holders are used to extend the width of your conveyor belts and control how much support the rail guides give.

In this article, we will look at the many benefits that come when you incorporate rail guides into your conveyor belt system and how Span Tech can help.

1. Adjustable for Greater Flexibility

Instead of needing to rebuild your conveyor belt to handle different products, conveyor rail guides can be quickly and easily adjusted to allow your conveyor system to move a variety of materials around your facility.

2. Safe

Using Span Tech’s EZGUIDE™ conveyor guide rail system makes your conveyor belt safer for employees who need to work along the system. The EZGUIDE does not use any protruding mechanical parts that could cause safety hazards during adjustments.

Conveyor Rail Guides

3. Can Be Installed On Any Conveyor

Conveyor guide rails can be retro-fitted for addition to existing conveyor belts or included in your new conveyor belt designs.

4. Low Changeover Time

Adjustable conveyor belt guide rails are much faster to make changes on compared to traditional rail guides.

5. Reduced Cost

When your conveyor belt system is down for changeovers, your company is losing money. Less downtime for changing conveyor belt guides means greater productivity and more savings.

Discover How Span Tech Conveyor Rail Guides Can Help Your Business

At Span Tech, we understand how important conveyor rail guides can be for your business. Whether you’re looking for a transfer conveyor system or our EZGUIDE™ conveyor guide rail system, let us show you how we can help improve your company’s efficiency and save money.